The machine has 9 operating stations and has an electromechanic, pneumatic-assisted functioning. Each station as one function ( multiple dosing, labeling, get the top etc). More function permits to have a more flexible machine and packing more type of products.
It is realized in AISI304 and it is completed with AISI304 protection covers on the base, aluminium/polycarbonate panels with safety microswitch on the top and adjustable feet or wheels.
The capacity of the machine is till 2000 cups/hour. Production capacity is in relation to the productivity of the operator, dosing quantity, to the product density, type and size of cups, type of lids and installed optionals.
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For example:
~ 5.500 cups/hour* with 125 ml cups, or smaller.
~5.100 cups/hour* with 200 ml cups
The basic stations present in lineary 6000CA are the follow. Additional station depending on the 6 or 8 station model can be added.
STATION
| Containers Store/ Load Store |
Dosing Station |
Performed Caps Store/Apply Station |
| For preformed cups, with double-handling system, high-precision pliers and sucker. The station automatically load the cups on rotating table one by one |
It is equipped with product loading hopper, level sensor and volumetric dispenser controlled (no cup no dose). The dosing product quantity is adjustable from control panel, till 500 ml with rough mechanical regulation and fine regulation controlled by control panel. |
For preformed caps which are placed over the container with a mechanical sucking system. |
| Thermosealer |
Extraction Unit |
| With bronze heated head and compensation springs. Temperature regulation made from the control panel. |
Mechanical thrust system, pusher and slide. |
OPTION
5 of 9 stations are basically. The others 4 free station can be customized with maximum 4 of the follow options.
The options can be apply in some specific stations which are free if any options are installed. Short description helps to understand better how it works.
| Second Dosing Station |
UV-C Lamp on Lids Slide |
UV-C Lamps on Cups slide |
| Second dosing station to add second product like fruit puree etc |
For lids sterilization with U.V. ray |
For cups sterilization with U.V. rays |
| HEPA system for air filtration |
Conveyor belt on lateral side to deliver the cups |
Date Stamp, printing Station |
| Completed with hermetic panel for the injection of sterilized air |
It is an alternative to straight exit of the standard machine. |
Can be provided a pneumatic system to print the date on lid or with automatic ink jet system with computer and print head |
| Configuration for C.I.P Washing |
C.I.P. Washing Inlet/Resend Station |
| Some modification are made to get the possibility to install the C.I.P. automatic/manual washing |
C.I.P. washing unit with the recover and resend in the washing line of the washing solution. It is provided of tank and pump dedicated. |
DIMENSION AND CONSUMPTION
Some additional details about size, weight and consumption of the packing machine.
| Dimension |
Power Consumption |
| 1.200 x 1.200 x 1.800h mm |
1,5 kW 3PH (220V single-phase on request) |
| Net Weight |
Air Consumption |
| ~420 Kg |
300 Nl/min at 6 bar |
