Rotary 2000CA-6/8

ROTARY 2000CA is an automatic rotary packaging machine for dense and liquid alimentary products (yoghurt, milk etc) in PE/PET/PS cups with heat-sealed aluminum foil lid. Extremely versatile, strong and easy to use, completely managed by PLC with “soft touch” control board, it can pack till 2000 cups per hour. The packing machine has 6 or 8 station.



The machine can have 6 or 8 operating stations and has an electromechanic, pneumatic-assisted functioning. Each station as one function ( multiple dosing, labeling, get the top etc). More function permits to have a more flexible machine and packing more type of products.
The machine is equipped with a motorized rotating table, a volumetric filling station and it is realized in AISI304 and it is completed with AISI304 protection covers on the base, aluminium/polycarbonate panels with safety microswitch on the top and adjustable feet or wheels.
The capacity of the machine is till 2000 cups/hour. Production capacity is in relation to the productivity of the operator, dosing quantity, to the product density, type and size of cups, type of lids and installed optionals. For example:
~ 2.000 cups/hour* with 100 ml cups, or smaller.
~1.500 cups/hour* with 250 ml cups
~1.000 cups/hour* with 500 ml cups.
The operator loads the empty stacked cups on containers store and preformed aluminum lids on lids store. The stations provide to load empty cups on rotating table, dose the product to the set volume, position and thermoseal aluminum lids, extract filled cups.

The basic stations present in rotary 2000CA are the follow. Additional station depending on the 6 or 8 station model can be added.

STATION

Containers Store/ Load Store Containers Store/ Load Store
For preformed cups, with double-handling system, high-precision pliers and sucker. The station automatically load the cups on rotating table one by oneEquipped with product loading hopper 25 litres. The dosing product quantity is adjustable from control panel, till 500 ml with rough mechanical regulation and fine regulation controlled by control panel.
ThermosealerExtraction Unit
With bronze heated head and compensation springs. Temperature regulation made from the control panel.Mechanical thrust system, pusher and slide.

6 STATION MODEL

OPTION

4 of 6 station are basically. The others 2 free station can be customize with maximun 2 of the follow options. For more option look the 8 station model.
The options can be apply in some specific stations which are free if any option is installed. Short description helps to understand better how it works.

Performed Lids Store/Apply Station (Station 3)Aluminum Coil Store/Apply Station (Station 3)Date Stamp, printing Station (Station 5)
For preformed cups, with double-handling system, high-precision pliers and sucker. The station automatically load the cups on rotating table one by oneEquipped with product loading hopper 25 litres. The dosing product quantity is adjustable from control panel, till 500 ml with rough mechanical regulation and fine regulation controlled by control panel.With bronze heated head and compensation springs. Temperature regulation made from the control panel.
Digital electro-magnetic flow meters (for liquid)UV-C Lamp on Lids SlideUV-C Lamps on Cups slide
The dosing product quantity is adjustable from control panelFor lids sterilization with U.V. rayFor cups sterilization with U.V. rays
C.I.P. Washing Inlet/Resend StationConfiguration for C.I.P WashingColor Touch Screen Control Panel

DIMENSION AND CONSUMPTION

Some additional details about size, weight and consumption of the packing machine.

DimensionPower Consumption
1.200 x 1.200 x 1.800h mm1,5 kW 3PH (220V single-phase on request)
Net WeightAir Consumption
~420 Kg300 Nl/min at 6 bar

8 STATION MODEL

OPTION

The options can be apply in some specific stations which are free if any option is installed. Short description helps to understand better how it works.

Additional Dosing Station (station 2)Performed Lids Store/Apply Station (Staion 4)Date Stamp, printing Station (Station 7)
Equipped with product loading hopper 25 litres. The dosing product quantity is adjustable from control panel, till 500 ml with rough mechanical regulation and fine regulation controlled by control panel.For preformed lids which are placed over the container with a mechanical sucking systemIntermittent pneumatic type, with indelible ink and rubber modular numbers. To print the date on bottle caps
Aluminum Coil Store/Apply Station (Station 4)Performed Caps Store/Apply Station (Station 6)Digital electro-magnetic flow meters (for liquid)
For aluminum lids obtained from coilFor preformed caps which are placed over the container with a mechanical sucking systemThe dosing product quantity is adjustable from control panel
Color Touch Screen Control panelC.I.P. Washing Inlet/Resend StationConfiguration for C.I.P. washing

UV-C Lamp on Lids Slide
UV-C Lamps on Cups slide
For lids sterilization with U.V. rayFor cups sterilization with U.V. rays

DIMENSION AND CONSUMPTION

Some additional details about size, weight and consumption of the packing machine.

DimensionPower Consumption
1.500 x 1.500 x 1.800h mm2,5 kW 3PH (220V single-phase on request)
Net WeightAir Consumption
~420 Kg300 Nl/min at 6 bar